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Water, moisture, condensation, dust and temperature extremes can compromise electrical connections, increasing the risk of corrosion, electrical faults and unreliable performance.
Magic Power Gel is a high-performance electrical insulating gel that provides dielectric protection, environmental sealing and anticorrosion protection for waterproof electrical connections.
That long-term protection does not come at the cost of future access. After cross-linking, Magic Power Gel remains re-enterable, reusable and self-amalgamating, preserving access for inspection, maintenance, rework or upgrades without permanent encapsulation.
VOLUME PRICING AVAILABLE
Volume pricing is available for contractors, OEMs, manufacturers, system integrators, distributors and other customers purchasing Magic Power Gel in larger quantities.
Tell us the quantity you need and your application, and we can help determine the appropriate product size and best available volume pricing.
ENGINEERING PERFORMANCE
Key electrical, thermal and environmental protection specifications for Magic Power Gel.
High dielectric performance for electrical insulation.
Continuous operating temperature range.
At 25°C.
High electrical resistivity for dependable isolation.
Short-duration overload temperature capability.
When used in proper casings.
Supports heat transfer through the insulating gel.
After 30 days of water immersion.
UL 94-HB flammability classification.
Choose a waterproof electrical gel when the connection needs long-term insulation and sealing without giving up the ability to inspect, repair or modify it later.
Traditional Approach
Re-Enterable Approach
Magic Power Gel is used where electrical connections need protection from water, moisture and environmental exposure without sacrificing future access for maintenance or modification.
Marine & Water-Exposed
Protect electrical connections used around docks, marinas, cranes, vessels and other port equipment where humidity, salt water and frequent maintenance are concerns. Magic Power Gel provides re-enterable insulation and sealing so connections can be accessed again when inspection, repair or wiring changes are required. Its technical data also reports no adverse effect from salt water, sea water or chlorine environments.
Production Environments
Use Magic Power Gel to insulate and seal electrical connections in manufacturing equipment, control systems, sensors and production assemblies exposed to moisture or demanding environmental conditions. Applications can include process equipment, HVAC systems and automated machinery where protection is required but future maintenance remains important. Its re-enterable design allows technicians to access protected wiring without permanently encapsulating the connection.
OEM & Product Integration
Magic Power Gel can be integrated into electrical and electronic products, including finished goods intended for humid or water-exposed environments, to provide dielectric insulation and environmental sealing. Its two-component formulation is easy to integrate into manufacturing and assembly processes, cross-links at ambient temperature without UV curing equipment, and remains re-enterable for future inspection, repair or component replacement.
Buried Installations
Protect underground electrical connections inside suitable boxes or casings where water or moisture intrusion may threaten insulation and connection reliability. Applications can include irrigation, sprinkler and other outdoor electrical systems exposed to wet conditions. Magic Power Gel remains re-enterable, allowing technicians to regain access without cutting or scraping away a rigid cured potting compound.
Installation & Service
Contractors and maintenance teams can use Magic Power Gel for waterproof electrical connections that may require troubleshooting, equipment replacement or wiring changes in the future. Because the gel remains reusable and re-enterable, protected connections can be reopened, serviced and resealed while helping reduce destructive rework and replacement material during ongoing maintenance.
Additional Applications
Other applications can include pumps and water systems, outdoor and street lighting, communication equipment, tunnels, boat trailers and other electrical installations exposed to water, moisture or demanding environmental conditions.
Choose from 250 ml bottles, 250 ml bags and 1000 ml bottles for field installation, maintenance and larger electrical insulation and sealing applications.
Product Advantages
Magic Power Gel is designed to make waterproof electrical protection easier to apply, store and service over the life of the installation.
Designed for long-term storage and future use.
When stored correctly in a cool, dry place, Magic Power Gel has no technical expiration date. Raytech recommends using the product within 5 years for best performance, making it practical for contractors, distributors and maintenance teams that keep electrical sealing materials in inventory.
Use only what the installation requires.
Magic Power Gel is supplied in a compact twin-compartment bottle that keeps the two components separated until use and simplifies proportional dispensing for mixing. Installers can dispense only the amount needed for the application while leaving the remaining unmixed material available for future use.
No hazard classification under OSHA HazCom 2012.
Magic Power Gel Parts A and B are not classified as hazardous under OSHA HazCom 2012, providing a straightforward option for professional electrical insulation and sealing applications.
Stays in close contact around electrical connections.
Magic Power Gel has a high-tack formulation designed to maintain close contact around wiring, terminals and enclosure surfaces. Its mechanical stability makes it well suited as a re-enterable junction box gel, including in boxes mounted vertically or overhead, while providing dependable electrical insulation and sealing.
Frequently Asked Questions
Answers to common questions about waterproof electrical connections, re-enterable potting, underground installations and future serviceability.
Waterproofing an electrical connection starts with making a secure connection and choosing a sealing method that fits the environment. Depending on the application, that may mean a sealed connector, adhesive-lined heat shrink, a rubber or mastic sealing system, or an electrical gel inside a suitable enclosure.
Outdoor, underground and submerged connections also need components suited to those conditions. Magic Power Gel provides dielectric insulation and environmental sealing around wiring, terminals and splices while preserving future access when needed.
Outdoor electrical connections are best protected by protecting the entire connection with products and enclosures rated for the expected exposure. Depending on the application, that may include a prefilled gel box, sealed connector, adhesive-lined heat shrink, a rubber or mastic sealing system, or an electrical gel used inside a suitable enclosure.
Magic Power Gel can be used inside suitable casings to provide dielectric insulation and environmental sealing against moisture and water exposure.
Yes. Magic Power Gel can be used to insulate and seal underground electrical connections inside suitable boxes or casings. The enclosure, conductors and other components should also be appropriate for the moisture and water exposure expected in the installation.
Magic Power Gel helps create an IP68-protected system when used in suitable casings, providing dependable insulation and sealing in water-exposed environments. It is also well suited to salt water, sea water and chlorine environments. For underwater installations, the enclosure and overall installation should still be appropriate for the intended conditions.
A re-enterable electrical potting compound protects and insulates electrical or electronic connections without permanently locking the components inside the encapsulant. Unlike permanent potting materials, it can be removed or opened when the connection needs inspection, maintenance or rework.
Magic Power Gel remains removable after cross-linking, allowing access to the protected connection.
Permanent potting is intended to encapsulate components and can make future access difficult or impractical once cured. A re-enterable electrical gel provides insulation and sealing while preserving access to the protected connection.
Before choosing a potting material, consider whether the installation may require future inspection, maintenance, rework or upgrades.
Yes. Magic Power Gel remains reusable after cross-linking. It can be removed when access to the connection is needed and reused when the installation is closed again.
Yes. Cross-linked Magic Power Gel can fuse back to itself after the connection has been reopened. Additional Magic Power Gel can also be applied over previously cross-linked material, allowing the layers to integrate into a homogeneous mass.
Open conduits, cable entries or gaps should be sealed before Magic Power Gel is poured so the uncured gel remains inside the enclosure while it cross-links.
For openings that may need to be accessed again, Galactic Water Stop is a re-enterable, high-tack gel designed for sealing pipes, channels and corrugated conduit systems.
For a more permanent seal, Sky Plast is a mouldable two-component insulating rubber suited to sealing openings such as conduits and cable entries.
If needed, a small amount of Magic Power Gel can also be allowed to fully cross-link first and used to block the opening before the remainder of the enclosure is filled.
Order Magic Power Gel online or talk to our team for application support, product selection, technical questions and volume pricing.
Count on our support team for fast, knowledgeable service and technical assistance whenever you need it.
Need volume pricing? We offer competitive wholesale programs across our full product range.
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