FLEXIBLE GEL-RUBBER POTTING COMPOUND

Techno Gel Gum – Flexible Waterproof Electrical Potting Compound

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Flexible Electrical Protection Against Water, Vibration & Mechanical Stress

Techno Gel Gum is a two-component gel-rubber potting compound designed to protect electrical connections from water, dust, corrosion, vibration and mechanical stress.

It provides reliable insulation and sealing while remaining soft, flexible and highly removable, and provides vibration damping that helps reduce stress on protected connections.

  • Strong Electrical Insulation≥20 kV/mm dielectric strength
  • Built for Wet & Submerged UseIP68 protection in proper casings · Suitable for high-depth underwater installations
  • Helps Reduce Vibration & StressCan act as a mechanical damper
  • Stays Soft & Easy to RemoveKeeps connections accessible for future service
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Orders are processed within 1–2 business days, with most orders placed before 2 PM EST shipping the same day. We offer a full range of USPS and UPS shipping options, including expedited and next-day delivery for urgent requirements.

If you have time-sensitive requirements, we recommend selecting a UPS service at checkout. UPS generally offers more consistent transit performance, while USPS transit times can vary.

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Technical Snapshot

≥20 kV/mm Dielectric StrengthHigh dielectric performance for electrical and electronic insulation.
-60°C to +200°C Continuous Operating RangeDesigned for demanding operating temperatures.
~10 Minutes Cross-Linking Time at 25°CPour within 1 minute after 1:1 mixing.
IP68 Protection In Proper CasingsSuitable for wet, underground and submerged installations.
WHY TECHNO GEL GUM

Key Benefits

Soft & Flexible After Cross-Linking

Remains soft and flexible instead of curing into a hard, rigid encapsulant.

Vibration Damping

Helps reduce the mechanical stress that repeated vibration can place on protected electrical connections.

Moves With Protected Connections

Remains flexible around conductors and terminals, allowing movement without rigidly constraining the connection.

Highly Removable & Re-Enterable

Allows future inspection, testing, modification or maintenance.

High Dielectric Insulation

Provides ≥20 kV/mm dielectric strength for reliable electrical insulation.

Submerged & Harsh-Environment Protection

IP68 in proper casings and suitable for high-depth underwater installations.

Raytech Certifications & Quality Credentials

Techno Gel Gum filled electrical enclosure installed beside vibration-producing industrial machinery
MECHANICAL & VIBRATION PROTECTION

Vibration Damping for Connections Exposed to Machinery & Movement

Motors, pumps and other equipment can keep electrical connections under constant vibration. Over time, that movement can put added stress on conductors, terminals and connection points.

Techno Gel Gum stays soft instead of hardening into a rigid mass. Its gel-rubber structure can act as a damper, helping reduce the vibration and mechanical stress transferred to the connection.

Techno Gel Gum stretched between two hands to demonstrate its flexible gel-rubber behavior
FLEXIBLE PROTECTION

Protection That Moves With the Connection

Why Flexibility Matters

Some electrical connections need protection that can move with them instead of locking them inside a hard, rigid material. Techno Gel Gum stays soft and flexible after cross-linking, so it can move with the connection while continuing to insulate and seal it.

Techno Gel Gum being poured around conductors in an electrical junction enclosure
Applications

Where Techno Gel Gum Is Used

Power & Electrical Connections

Protect junction boxes, cable splices, terminals, connectors and other electrical connections from moisture and vibration while keeping them accessible for future service.

Up to 1 kV · ≥20 kV/mm · Highly Removable

Telecom Connections

Protect telecom cable connections and splice points from moisture and corrosion while keeping them flexible and accessible for future testing or repair.

Anticorrosion Protection · Vibration Resistant · Highly Removable

Electronic Circuits & Components

Protect circuit boards, components and other electronic connections from moisture, dust and vibration. Before it sets, Techno Gel Gum flows around components and into small spaces, then stays soft enough to remove later.

Good Flowability · Non-Exothermic Cross-Linking · Re-Enterable

HARSH-ENVIRONMENT PROTECTION

Built for Wet, Underground & Submerged Environments

Water and moisture can lead to corrosion and electrical failure. Techno Gel Gum helps seal and protect the connection while staying soft and accessible for future service.

In proper casings, it supports IP68 protection and is suitable for high-depth underwater installations.

IP68 Protection in Proper Casings

Material Selection

When to Choose Flexible Gel-Rubber vs. Rigid Potting

Rigid potting is typically used for permanent encapsulation. Techno Gel Gum is designed for applications where flexibility, vibration damping and future access matter.

Typical Rigid Potting Techno Gel Gum
Finished material Typically hard or rigid after cure Soft, flexible gel-rubber
Movement & vibration Typically forms a rigid encapsulating mass that limits movement Remains flexible and can act as a mechanical damper, helping reduce mechanical stress
Serviceability Often difficult to remove after cure Highly removable and re-enterable for inspection or maintenance
Environmental protection Depends on the material and completed assembly Very low water absorption; IP68 in proper casings
Best suited for Applications requiring permanent rigid encapsulation Flexible protection, vibration damping and future access

Choose Techno Gel Gum when protection is required without sacrificing flexibility or future access.

Installation

Mix 1:1, Pour and Cross-Link in ~10 Minutes

Techno Gel Gum uses a two-component formulation mixed in a 1:1 ratio.

Installation Overview

  1. Shake each component before use, as the material can separate
  2. Mix components in a 1:1 ratio
  3. Mix for approximately 1 minute
  4. Pour within approximately 1 minute after mixing
  5. Cross-linking time is approximately 10 minutes at 25°C
  6. Ensure closures and protected areas are clean and dry before pouring
Before Cross-Linking

The mixed compound remains fluid so it can flow around protected connections before developing its soft gel-rubber structure.

Technical Performance

Techno Gel Gum Technical Performance

High dielectric strength, soft gel-rubber flexibility, vibration resistance and environmental sealing for power, telecom and electronic connections.

Download TDS
View full technical specifications

Values are based on this product's technical documentation. Review the complete Technical Data Sheet when evaluating a specific application.

Electrical
Dielectric Strength ≥20 kV/mm
Volume Resistivity >2 × 10¹⁴ Ω·cm
Intended Installations Up to 1 kV
Thermal
Continuous Working Temperature -60°C to +200°C
Overload Temperature for Limited Times Up to 250°C
Physical / Processing
Product Type Two-Component Flexible Gel-Rubber Compound
Mixing Ratio 1:1
Mixing Time Approx. 1 minute
Pour Time After Mixing Approx. 1 minute
Cross-Linking Time Approx. 10 minutes at 25°C
Hardness Approx. 0 Shore 00
Water Absorption — 30 Days <0.05%
Removal Facility After Installation Very high
Environmental / Use
Degree of Protection IP68 in proper casings
Underwater Suitability Suitable for high depths under water
Vibration Vibration resistant; can act as a damper
Anticorrosion Protection Suitable
Mould / UV Stabilized
Salt Water / Sea Water No adverse effect on cross-linked product
Chlorinated Water No adverse effect on cross-linked product
Installation Applications Power cable, telecom cable and electronic circuit connections
Installation Environment Indoor, outdoor, underground or submerged when used in appropriate casings
Compliance REACH & RoHS compliant

Technical Documentation

Review the complete Techno Gel Gum technical documentation for detailed product properties, installation guidance and precautions before selecting the product for an application.

Techno Gel Gum Technical Data Sheet PDF
Download
Techno Gel Gum Safety Data Sheet PDF
Download

Frequently Asked Questions

When should I choose Techno Gel Gum?

Choose Techno Gel Gum when you need electrical potting that stays soft and flexible, helps with vibration, or can be removed later for service.

It is especially useful for connections exposed to movement or where future access may be needed.

How does Techno Gel Gum help protect connections from vibration?

Techno Gel Gum stays soft and flexible after it sets. Its gel-rubber structure can act as a damper, helping reduce the vibration and mechanical stress transferred to the connection.

What is the difference between Techno Gel Gum and a rigid potting compound?

Rigid potting compounds cure into a hard mass that locks components in place. Techno Gel Gum stays soft and flexible, so it can move with the connection and can be removed later if access is needed.

Rigid potting is better when permanent, hard encapsulation is required. Techno Gel Gum is better when flexibility or future access matters.

Can Techno Gel Gum be removed after it sets?

Yes. Techno Gel Gum stays soft and highly removable after cross-linking, so the connection can be accessed later for inspection, testing or repair.

Can Techno Gel Gum be used underwater?

Yes. Techno Gel Gum can be used to protect electrical connections in properly designed submerged boxes and casings. It is also suitable for salt water, sea water and chlorinated-water environments.

For IP68 protection, the complete enclosure must be properly designed and assembled. IP68 applies to the finished protection system, not the gel by itself.

Can Techno Gel Gum be used for electronics and circuit boards?

Yes. Techno Gel Gum is suitable for electronic circuits as well as power and telecom connections. Before it sets, it has good flowability so it can flow around components and into small spaces.

Once set, it remains soft and removable rather than forming a permanent rigid mass.

How long does Techno Gel Gum take to set?

At 25°C (77°F), Techno Gel Gum cross-links in about 10 minutes. Mix the two components in a 1:1 ratio for no more than one minute and pour within one minute after mixing.

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